Brazilian Journal of Petroleum and Gas, Vol 5, No 4 (2011)

HYDRAULIC STUDY OF DRILLING FLUID FLOW IN CIRCULAR AND ANNULAR TUBES

C. M. Scheid, L. A. Calçada, E. R. Braga, E. C. H. Paraiso, A. L. Martins

Abstract


This study investigates the drilling fluid flow behavior of two water-based drilling fluids in circular and annular tubes. The study has four main objectives: 1) to evaluate correlations between the Power Law and the Casson rheological models, 2) to characterize the flow behavior, 3) to evaluate five hydraulic-diameter equations, and 4) to evaluate the correlations of five turbulent flow-friction factors. The experimental fluid flow loop consisted of one positive displacement pump of 25 HP connected to a 500-liter tank agitated by a 3-HP mixer. The fluids passed through six meters long tubes, arranged in three horizontal rows with independent inlets and outlets. The circular tubes had a 1 inch diameter and were configured as two concentric annular tubes. Annular Tube I had an outer diameter of 1 ¼ inch and an inner diameter of ½ inch. Annular Tube II had an outer diameter of 2 inches and an inner diameter of ¾ inch. The results show that, for the fluids in exam, correlations proposed in the literature were inaccurate as far as predicting hydraulic diameter, estimating pressure drop, and defining the flow regime. In general, the performance of those correlations depended on the fluid properties and on the system’s geometry. Finally, literature parameters for some of the correlations were estimated for the two drilling fluids studied. These estimations improved the predictive capacity of calculating the friction factor for real drilling fluids applications for both circular and annular tubes.

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